LED MOD

 

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Nighthhawk LED MOD

I have tried a few of the LED replacement bulbs, and while the Spinner Tail/Break LED light worked well, I thought the Running/Blinker LEDs were not bright enough. I also thought they were a bit expensive for LEDs. I made mine for less than $5.00 a piece.

So, I looked on eBay and found some LEDs that I thought would work. They are 10P 12VDC white Pre Wired 10mm LEDs, they are advertised as being "Intensely Bright" and "Low Power Consumption" and the Luminous Intensity is rated at 12000 mcd. I got the from newlightworld on eBay for $7.99 for a 10 pack.

I first tried using one LED and found it to be about the same brightness as the other LEDs I had bought, so, I ended up using 2 LEDs for each incandescent filament and got the effect I wanted.

 

The following is how I did it.

 

Here is the LEDs I recieved.

 

I bought a pack of 1157 and a pack of 1156 bulbs at Walmart for $1.88 a pack.

 

I removed the bulb.

 

I covered the glass with Duct Tape.

 

I put it in a small vice and tightened it till the glass broke, then I removed the duct tape with the glass stuck in it and tossed it.

 

I then used a pair of needle-nose pliers and around the metal to crush the glass inside it and remove it. I then cut the filaments out and trimmed the wires and bent them down to make them easier to solder the LEDs onto.

 

I now have my bulb base ready and trimmed a couple LEDs down and stripped the insulation off the wires.

 

I twisted 2 LEDs together and soldered the wires together.

 

I then soldered the wires to the connections in the bulb base, pushed the excess wire down into the base, then used a very small wire tie to strap everything together to the inside glass base the connections were coming out of.

 

They a used my glue gun to put a nice coating to protect the wires and connections, and to also have a nice base to use to insert and remove the bulbs into the socket in the buke.

 

Here is my finished bulbs, 2 for the back, and 2 for the front that has both the running lights and the blinkers. Everything has 2 LEDs for each function.

 

Here is one installed in the socket.

 

Well, that is how I did it. Less than $5.00 a bulb! :)

Since I come from a computer/electronics background, I enjoyed this much more than getting oily! :)

Hope this may help someone looking to do something similar, if not, at least it should be entertaining! :)

 

 

 

 

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tim@timtaylor.net
This site was last updated 12/11/08